Dye Penetrant Test (DPT, LPI, PT) – Non Destructive Test

Dye Penetrant Test (DPT) is also known as Liquid Penetrant Inspection (LPI) or Penetrant Test (PT). It is one of the most widely used Non Destructive Test (NDT) methods. It can be used to inspect almost all non-porous materials such as metals, plastics, ceramics etc. We can detect any surface discontinuity (or flaw) such as surface cracks, porosity, pinholes etc. by this test method.

Principle: DPT is based upon a natural phenomenon called as CAPILLARY ACTION. By the virtue of capillary action, a liquid tends to flow or seep in narrow spaces (or openings) even against the external forces like gravity. This phenomenon occurs due to the molecular attraction.

STEPS TO BE FOLLOWED FOR DYE PENETRANT TEST:

Procedure for Dye Penetrant Test can vary depending upon the factors such as the penetrant system being used and the condition and environment under which the inspection is performed. However, the general steps which are to be followed are as below;

  1. Surface Preparation: The surface must be thoroughly cleaned, to make it free from dirt, oil, paint, grease, water, or other contaminants. For cleaning one can use dry cloth, solvents, cleaner, rust remover etc. depending on the condition of the surface to be inspected.

  2. Penetrant Application: After thorough cleaning, Penetrant is applied. Penetrant is a red colored Liquid. It can be applied on the surface by spraying (most common) or by brushing or by immersing the entire surface in a penetrant bath. Temperature of the surface shall be between 5OC to 52OC.

  3. Dwell period: Leave the penetrant, as it is, on the surface for a minimum period of time (Known as Dwell Time or Dwell Period). During dwell period, penetrant seeps into the flaws (if present on the surface being inspected), due to Capillary action. Dwell period varies from 5 minutes to 60 minutes or even more than that depending upon the material and its service condition. Penetrant manufacturer also mentions the dwell period on the product itself. However, there is no harm in going beyond the minimum dwell period, provided that the temperature shall be ambient, because at elevated temperature chances of penetrant getting evaporated will be always there. Hence at elevated temperature, one should strictly restrict to the recommended dwell time.

  4. Removal of excess penetrant: After leaving the surface for recommended dwell period, the penetrant shall be cleaned, for cleaning the excess penetrant cloth and penetrant removal shall be used. While cleaning the excess penetrant, two things shall be taken care of;

  • Cleaning should be unidirectional i.e. cleaning shall be done in one direction only. To and fro cleaning shall be avoided.
  • Penetrant remover/cleaner shall not be applied directly on the surface rather apply the penetrant remover/cleaner on the cloth and that cloth should be used for cleaning.

(Method of cleaning may vary, depending on the type of penetrant used)

  1. Application of Developer: After thorough cleaning, a thin layer of developer is applied. Two things shall be taken care of while spraying the developer;

  • Shake the bottle rigorously
  • Maintain a distance of 10 to 12 inches from the surface, while spraying the developer
  • After spraying the developer wait for 10 minutes to 60 minutes (development time)

Developer sucks the trapped penetrant on the surface, from the flaws (if present). That is the penetrant bleeds out on the surface and it appears in a sharp red color. Developer is a white color liquid and hence the penetrant appears in a sharp red color, hence we can easily identify the flaws.

  1. Inspection: After application of developer wait for 10 to 60 minutes and then perform the inspection. Appropriate lighting is necessary to detect the indications from any flaws which may be present. Minimum light required is 1000 Lux or 100 foot candles.

Advantages of Dye Penetrant Test:

  • One of the major advantage of Dye penetrant test (DPT) is it’s portability. The Penetrant testing kit (Penetrant/cleaner/developer) are very light weight and small in size, hence can be easily transported at any place.
  • Dye Penetrant test is quite inexpensive as compared to other non-destructive methods viz. MT, UT, RT and ET etc.
  • DPT is very sensitive and small discontinuities can also be detected easily.
  • Almost all non-porous materials such as metals, plastics, ceramics etc. can be inspected by DPT.
  • This test consumes very less time; hence material could be inspected rapidly.
  • Complex geometric shapes can also be inspected with ease.

Disadvantages of Dye Penetrant Test:

  • One of the major disadvantage of Dye penetrant test (DPT) is that only surface flaws or discontinuities can be inspected.
  • Requires pre-cleaning of the surface to be inspected.
  • Only Non-porous materials can be inspected.
  • Requires post cleaning
  • Requires proper handling and disposal of chemicals.

Also read Ultrasonic test (UT) basics

Also read Radiography testing (RT)

Also read Angle probe calculation for Ultrasonic test (UT)

Also read: Thickness range for welder qualification test

Watch this demo video to understand the steps involved for doing Dye penetrant test.

Following photographs is for your better understanding;

Dye penetrant test (DPT) photo

Liquid Penetrant test (LPT/LPI) photo

Penetrant test (PT) photo

Penetrant test (PT) photo

Liquid penetrant inspection (LPI) photograph

 

Sandeep Anand

I am a Mechanical Engineer with more than ten years of work experience in the field of welding and NDT.

12 thoughts on “Dye Penetrant Test (DPT, LPI, PT) – Non Destructive Test

  • September 11, 2017 at 1:56 pm
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    Its very good to see the basic information about PT. Keep it up and I’ll wait for the similar information about other techniques.
    Please correct
    1. Typing Error in Step 4: Removal of Excess Penetrant instead of Removal of excess period.
    2. Developing time is Minimum 10 minuites to maximum 60 minutes as per ASME Section V Article 6, T676.1.

    Reply
    • September 11, 2017 at 4:49 pm
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      Dear Mr. J Dinkar
      Thank you for visiting the website and bringing the errors into my notice. I’ll be adding more and more relevant articles and videos so please keep on visiting the site.
      Regards
      sandeep Anand

      Reply
  • September 12, 2017 at 6:23 pm
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    Sir ji nice information. We R also performing the same at site . Would you suggest acceptable % red spot’s om running welding

    Reply
    • September 14, 2017 at 4:14 pm
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      Dear Sir,
      Its good that you are performing DPT and have taken my website as your reference. Acceptance criteria depends on the applicable code. Each code has its own acceptance criteria. Please Send me the applicable code then only I will be able to give you the acceptance criteria. You can email the applicable code to weldingandndt1@gmail.com
      Regards
      Snadeep Anand

      Reply
  • September 18, 2017 at 1:27 am
    Permalink

    DPT is very useful only for surface defects.
    But regarding depth we can’t tell exactly.
    Please correct me if I am wrong.
    Thanks for sharing your knowledge….

    Reply
    • September 18, 2017 at 9:59 am
      Permalink

      Dear Mr. Mohammed Shahnawaz
      Yes you are right, With the help of DPT we can detect Surface defects only. MPT can be used for surface and subsurface both and to scan the entire weld we may use UT or RT (some advanced methods are also available). You can also watch my welding and NDT tutorial videos on http://www.youtube.com/weldingandndt
      Regards
      sandeep Anand

      Reply
  • December 7, 2017 at 7:31 pm
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    Respected sandeep sir
    Whatever the videos that u r uploading is very knowledgeable.
    Sir please upload a video on magnetic particle testing .

    Reply
    • December 8, 2017 at 10:33 am
      Permalink

      Dear Mr. Aurangzeb
      Thank you for watching my videos and visiting the website. Very soon I will upload videos on Magnetic particle testing, please keep in touch for the updates.
      Regards
      Sandeep Anand

      Reply
  • April 4, 2018 at 11:18 am
    Permalink

    Respected sandeep sir
    You r uploading video is very knowledgeable. and imp. for freshers and exp. employs,
    Sir, please upload a video on Ultrasonic testing testing .in briefly

    Regards
    Santosh patil

    Reply
  • April 10, 2018 at 8:32 am
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    Sir Please Tell me what is the difference between NDT and DT.

    Reply
  • July 5, 2018 at 10:20 pm
    Permalink

    Sir very nice Blogs, Kindly Provide the Inspection Procedure
    Follow The Website Inspection for industry.com

    Reply
  • December 8, 2018 at 11:52 am
    Permalink

    Dear sir
    This is so nice blogs .
    They help me to understand the penetrations and
    NDT etc. Thanks allot

    Reply

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