Types Of Welding – Classification of welding processes

Welding is a process of permanently joining two parts by the application of heat and (or) pressure. Filler metal may be added into the joint depending upon the welding process and the type of joint.

Stainless steel welding

The American Welding Society (AWS) has recognized more than 50 different types of welding processes, some of them are very popular among the industries such as Shielded metal arc welding (SMAW) or stick welding, Gas metal arc welding (GMAW) also known as MIG/MAG welding process, Gas tungsten arc welding (GTAW) or TIG Welding, Submerged arc welding (SAW) and Flux-cored arc welding (FCAW), etc. Whereas, some are very specific and limited to a few industries such as Ultrasonic welding (USW) and Diffusion welding (DFW), etc.

Welding processes are broadly divided into two types;

  • Pressure Welding Process

  • Fusion Welding Process:

In the pressure welding process, joining is done by the application of external pressure or force at the area of contact, which causes more or less plastic deformation of both the contact surfaces. The facing surfaces are heated to some extent in order to permit or to facilitate permanent bonding.

Usually, the heat used during this welding process is much less than the melting point of the base metal. Most of the time additional filler metal is not required during these types of welding techniques. The resistance welding and Diffusion welding are the examples of pressure welding process.

Whereas, In the Fusion welding process, joining is done by melting the base metals in the area of contact. No external pressure or force is required during fusion welding processes and very often filler metal is also used.  The arc welding process is one of the most popular welding processes, which belong to the family of the fusion welding process. Commonly used fusion welding processes are;

Arc welding

1. Arc Welding

2. Oxyfuel Gas Welding

3. Electron beam welding

4. Laser beam welding

5. Thermit Welding

6. Electroslag Welding

Some of the pressure welding processes are:

1. Resistance Welding

  • Spot Welding
  • Seam Welding
  • Projection Welding
  • Flash Welding
  • Upset Welding
  • Percussion Welding

2. Diffusion welding (DFW)

3. Friction welding (FRW)

4. Ultrasonic welding (USW)

5. Cold Pressure Welding

6. Forge welding

7. Explosion welding (EXW)

This is how the welding processes are classified to read more about these welding processes please click on the link given below;

For theoretical and practical lectures on welding please click the link below;

Sandeep Anand

I am a Mechanical Engineer with more than ten years of work experience in the field of welding and NDT.

12 thoughts on “Types Of Welding – Classification of welding processes

  • September 4, 2017 at 6:22 pm
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    Great explanations for the non-welder.

    Reply
  • January 28, 2018 at 11:35 am
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    can a person with Electrical Diploma take a welding inspectors course ? and will he get a job as a welding inspector?

    Reply
    • January 28, 2018 at 12:56 pm
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      Yes. For eligibility details you can see AWS/CSWIP website

      Reply
  • March 12, 2018 at 9:23 am
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    Great i hope I can get more information this channel
    Thanks

    Reply
  • April 12, 2018 at 10:19 am
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    Great stuff we need more welding info

    Reply
  • June 23, 2018 at 10:17 am
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    We all encourage you give so many vedios like this

    Reply
  • August 6, 2018 at 7:24 pm
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    I Have International MIG/ MAG Welding Certificate

    Reply
  • January 15, 2019 at 11:33 pm
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    anyone can help me, i am master management student, i required to do research methodology subject, since i am in oil n gas industries, therefore i would prefer to choose welding technology as my research methodology

    Reply
  • February 3, 2019 at 5:55 pm
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    Sir please aap welder trade ke multiple choice questions ke upar video banaye sir

    Reply

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